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Laboratory Services of CMPDIL  is a center for excellence in resource quality evaluation, beneficiation and proper utilization of coal/lignite and minerals. Expert services are offered  with highly skilled manpower and state-of the art equipments for characterisation of coal and lignite through chemical, petrographic and washability route  supported by coal technologist for end use.  The quality and washability data generated during the last two decades formed the basis for deciding grade of coal in Geological Reports and mine feasibility reports, designing of washeries, and further down stream utilization.  To meet the relate industry’s  requirement , continuous R&D   activities are carried out. Laboratory Division consisting of Chemical, Petrography, Coal Preparation and CBM Laboratories unit.  Services offered by each unit is given below:

Basic Services Offered:

v           Chemical Laboratory

Chemical analysis of coal is essential for characterization, utilisation, commercial grading and marketing purposes. For utillisation of coal in different industries such as power, steel, cement, fertilizer, railways, domestic consumption, brick kiln, textile, sugar, tea, glass, pottery, refractory, carbon industries and other chemical industries, characterization of coal is essential.

The broad activity of the chemical laboratory starts from collection of coal samples from different sources viz. coal core, ROM samples, channel samples etc to analyse of various parameters.

  1. Sampling & sample preparation

Sampling of coal /lignite

 preparation and processing of samples

  1. Chemical Analysis for coking and non-coking coal & lignite

Proximate analysis by both conventional & microprocessor based equipments

Moisture%  at 60% RH & 400C

Calorific Value 

Ultimate analysis & Carbonate CO2

Phosphorus

Ash analysis & Ash Fusion Temperature Range (AFTR)

LTGK Coke Type & Swelling Index

Plastometric Study

Specific gravity

v           Coal Petrography Laboratory

CMPDI’s Coal Petrography Laboratory  is one of the leading laboratories of India to undertake the characterization of coal/lignite, source rock evaluation for hydrocarbon generation at the exploration stage, washery product, and quality control of Indian/imported coal . Coal Petrography study is essentially microscopic study of coal (maceral composition, vitrinite reflectance & v type distribution ) which plays an important role for blending of coal in  coke making and charaterisation of coking and non-coking coal for its end use .

The Coal Petrography Laboratory from time to time has upgraded itself with the induction of state of art automatic equipment for rapid/detail determination of both organic and inorganic constituent of coal. It is only laboratory in India to achieve accreditation of ICCP (International Committee for Coal Petrography).

With its highly trained and dedicated manpower and sophisticated/imported equipment, the Laboratory is in a position to undertake following analysis :

  1. Coal characterization for coal exploration, washery product control, blend studies for coking as well as for non-coking coals

 Maceral Analysis

Vitrinite Reflectance%

V type distribution

Minerals in coal

  1. Coke Petrology

Pore structure

Pore  size & pore size distribution         

Mosaic size                                               

Fracture characteristics

  1. Oil and Gas Exploration

Vitrinite reflectance

Maceral analysis, liptinite (exinite) fluorescence.

Maturation potential.

Thermal history studies. 

 

  1. Oil Shales

Maceral analysis

Liptinite (exinite) fluorescence.

Vitrinite reflectance

  1. Mineralogical  phase analysis-

Qualitative and Quantitative study of minerals and phases through X-Ray Diffractometer.

Shape ,size of minerals in coal/metal/rock and cleat study of coal  for CBM exploration is being carried out by SEM

 v                 Coal Preparation Laboratory

The Coal Preparation Laboratory is one of the leading laboratory in the country for laboratory scale coal washability study and characterization of ROM coal, washery rejects bore hole samples. This lab also undertakes comprehensive washability studies on coal samples as per the requirements of the client.

The basic services offered by the Laboratory are as follows :

Sub sampling and sample preparation
Crushing of ROM Coal to different sizes
Screening of Coal at various sizes
Pulverisation
Grinding by Ball Mill/Rod Mill
Proximate Analysis
Ultimate Analysis
Calorific Value
Determination of Sulphur
Ash Fusion Temperature
Determination of characteristics of fine coal
Froth flotation
Filtration
Sedimentation
pH
Size analysis by weight sieving
Determination of shattering, pulverising & abrasion characteristics of coal
Drop shatter test
Abrasion test
Hardgrove grindability index
Typical drum tumbler test

Determination of caking characteristics of coal

Caking index

Swelling index

Gray King Assay (L.T.) coke type

Petrographic Analyses

Reflectance measurement
Maceral analysis
Analysis of visible minerals in coal

  v                 Coal Bed Methane (CBM) Lab (being established for )

Gas desorption study

Construction of adsorption isotherm

Gas composition study

Mobile unit for collection of coal cores  

 

Mine Laboratory Facilities

Uniaxial compressive strength

Tensile strength
Shear strength
Young's modulus and Poisson's ratio
Bulk density
Protodyakonov index, Impact strength index, Point load index and cone indenter index
Triaxial compressive strength, cohesion and angle of internal friction
Slake durability index
Cerchar index of abrasivity

Survey & Geomatics Laboratory

Microptic Theodolite with EDM
North seeking GYRO with Theodolite
Total Workstation
GPS and GIS
Daedalus AADS 1268 ATM Scanner

Exploration Laboratory

Geophysical loggers
Seismographs
Gravimeters & Magnetometers
Drilling Rigs (Rotary, DTH, Coring)
Resistivity Meters, etc.
Borehole deviation unit
Aquifer testing equipment

Other Laboratory facilities

Non-destructive testing of mine winders, cage suspension gears, heavy earth moving machines
Development & repair of electronic control cards for HEMM, Washery equipment etc.
Coal/coke utilisation studies

On going CIL, R&D  projects

Characterisation of cleats in coal from Raniganj and Jharia Coalfield

Resource assessment and characterisation of non coking coals for Sponge Iron Industry.          

 On going S&T  Schemes

Development of cheap energy efficient by-product coke oven for production of hard coke for steel/metallurgical

Development of process/technique for utilisation of less matured non coking coal for making hard coke by utilising stamp charging.

Agglomeration formation in reducing condition in Pressurised Fluidised Bed Gasification(PFBG) with low rank high ash.